Our History: About Maple Sugaring at Toad Hill
Maple Farm
We have been producing pure maple products at
Toad Hill Maple Farm for over 30 years. Toad Hill is
a family owned and operated maple sugaring operation
located in the hamlet of Athol in the
Town of Thurman, Warren County, New York. We
manage over 760 acres of Adirondack forest land
under the guidance of a professional forester who
has prepared a written management plan based on the
condition of each management area. Over 100 acres is
actively managed for maple production with over 4000
taps on a vacuum assisted tubing collection system.
Our management involves the selection and removal of
defective, diseased and undesirable trees,
construction and maintenance of roads and trails,
installation of our maple sap tubing collection
system, boundary maintenance, etc.
For more history of Toad Hill Maple Farm see
“Toad Hill Maple Farm – The Galusha Family’s Sweet
Life in Athol” by Persis "Perky" Granger in the
March/April 07 issue of
Adirondack
Life. Also, see the June 2005 Quarterly of
the John Thurman Historical Society. Copies
available at:
http://www.thurman-ny.com/jths/JTHS_Publications.html
How We Produce
While
maple sugaring is a year around business for us our
production season usually begins in late February or
early March and lasts until late March or early
April. During this time and the preceding months
things can be very hectic and stressful around the
farm. First there's the rush to finish any remaining
building projects. Then we have to get our tubing
system repairs and maintenance done before we can
tap. When it looks like the weather is going to
break (warm days and freezing nights) we start
washing equipment and head into the sugarbush to
begin tapping. Tapping usually involves a crew of
several people with cordless drills all on snow
shoes. We visit each tree, drill a small hole and
insert what is referred to as a spout, tap or spile
(depends on who you're talking to). We utilize
Health Spouts (a smaller diameter spout) to limit
the damage to the tree. When the tapping is complete
we start the vacuum system and cross our fingers for
a good season.
If
the weather cooperates and the sap flows we gather
it in our tanks for processing by our evaporator.
Although a season can last for over two months, most
of the syrup is usually produced during 15 to 20
days scattered throughout the season. Periods of
strong sap flow often lead to long days and late
nights in the sugarhouse tending the evaporator. Our
evaporator is a modern stainless steel system of
pans with fully automated level controls and an
automatic draw off that lets the raw syrup out of
the evaporator when it reaches the correct density.
It will turn nearly 500 gallons of sap into steam
each hour and produce an average of 12 gallons of
raw syrup. It's not uncommon for us to boil over
5000 gallons of sap and produce over 150 gallons of
syrup on a day when the sap runs well. While we are
doing all of this we still have to monitor and
maintain our tubing collection system to ensure
maximum production. To do this we regularly walk all
of our lines (over 20 miles of tubing and mainlines)
to check for damage from wildlife, falling tree
limbs, etc. Repairs are made to keep everything
operating at peak efficiency.
We pride ourselves in our products
and take numerous steps to insure that they are of
the highest quality. Sanitation is one of the main
keys to producing quality products. We regularly
spend hours washing tanks and equipment so that our
sap is always fresh. All of our sap is sterilized
and filtered before boiling. Our syrup is filtered
by high pressure filters and stored in stainless
steel drums. We hot pack all of our syrup in retail
containers to guarantee that the consumer receives a
product of the highest possible quality.
Once the season is over we wash all of our
tubing, tanks, evaporator, etc. and then start
packaging syrup in retail containers and delivering
it to our customers. During the summer we work on
maintenance and expansion projects. If you would
like to see things in operation please feel free to
visit us. Please call before visiting to make sure
we're not out in the sugarbush.
Visit us during Maple Weekend! |